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Best Fabrics for Custom T-Shirts

Custom t shirts are a great way to promote your event or business, but the fabric choice is just as important as the design. The best t shirt material will be durable, comfortable, and easy to care for.

There are a lot of factors to consider when ordering custom t-shirts, but one of the most important is the type of fabric you choose. The best t-shirt material will depend on the purpose of the shirt and how it will be used. For example, if you’re looking for a t-shirt that will be worn for casual wear, you’ll want something that’s comfortable and breathable like cotton.

However, if you need a t-shirt that’s more durable, you might prefer a synthetic fabric like polyester. Keep in mind that there are also blends available that combine the best qualities of both natural and synthetic fibres. When making your decision, be sure to ask the t shirt printing specialist about the different types of fabrics available and which one would be best for your needs.

Why the T Shirt Fabrics Matters

The fabric of your shirt matters for a few reasons. The first is how it will affect your artwork. A thinner, less durable fabric is going to warp and wrinkle more easily than a thicker one. This means that your design might not look as crisp and clear as you want it to.

Additionally, a shirt that’s made of a cheaper fabric is also more likely to fade quickly, so your custom design might not last as long. Finally, the fabric also affects how the shirt feels. A softer, more lightweight fabric is going to be more comfortable to wear, especially in hotter weather. Conversely, a thicker fabric is going to be warmer and more durable, but it might not be as comfortable to wear for extended periods of time.

Ultimately, the best fabric for your shirt depends on your personal preferences and what you’re looking for in a shirt.

T Shirt Fabric Guide

  1. Cotton T shirts

Cotton fabric is the most popular fabric for shirts because it is soft and common. Cotton t shirt is also a great choice for casual wear. They are comfortable and breathable, making them ideal for warm weather.

When it comes to custom t shirts, cotton is the most versatile fabric. It can be printed on with any design, and it will hold up well to repeated washings. As a result, cotton t shirts are the perfect choice for anyone looking for a quick and economic way to create custom t shirts.

Different types of Cotton:

  • Combed CottonCombed cotton is a type of cotton that has been passed through a special combing process in order to remove impurities and short fibres. This results in a softer, more lustrous fabric that is less likely to pill or shrink.
  • Organic CottonOrganic cotton is made from cotton that has been grown without the use of pesticides or other chemicals. This makes it a more environmentally friendly option.

    Those are the most common cotton fabric, but there are many cotton types such as: Egyptian Cotton, Pima Cotton, etc.

  • Cotton is a durable and versatile fabric that can be used for a variety of purposes, including clothing, towels, and bedding
  • Cotton is a great choice for clothing for its breathable features
  • Cotton wrinkles easily and may require special care to keep it looking its best
  • Cotton might shrink if not cared properly
    1. Polyester fabric

    Polyester is a popular choice for custom shirt printing for a number of reasons. Firstly, it is a durable fabric that can withstand repeated washings and wearing.

    Polyester is also ideal for active wear as it helps to wick away sweat and moisture. In addition, polyester is also known for its ability to hold colour well, making it an ideal fabric for transfer printing. As a result, it is no surprise that polyester remains one of the most popular choices for custom shirt printing.

  • It is durable and resistant to tearing
  • It does not wrinkle easily
  • It is easy to care for and does not require special laundering instructions
  • It can be uncomfortable to wear, as it does not breathe well and can trap heat against the skin
  • It is not as absorbent as natural fabrics, so it may feel sweaty or sticky when worn in warm weather
  • Polyester is not considered as an environmentally friendly fabric choice
    1. Poly cotton blend

    Fabric blends are becoming increasingly popular, and for good reason. A blend of polyester and cotton is a great option for those who want the best of both worlds – the natural breathability of cotton combined with the wrinkle-resistant properties of synthetic material.

    Custom shirt printing often uses fabric blends in order to create shirts that look sharp and professional, without the need for ironing or other maintenance. Polyester-cotton blends are also less likely to shrink than 100% cotton fabrics, making them a wise choice for anyone who wants their shirts to last. Whether you’re looking for a fabric for a business shirt or a casual weekend wear, a polyester-cotton blend is definitely worth considering.

    • Poly cotton blend fabrics are often less expensive than 100% cotton fabrics, and they can be easier to care for since they resist wrinkles and shrinkage
    • Poly cotton is often used in clothing because it is cheaper than pure cotton
    • Poly cotton blend fabrics may not be as durable as 100% cotton fabrics
    • Poly cotton is not as breathable as cotton and can be uncomfortable to wear in hot weather
    1. Rayon

    Rayon is a synthetic fabric made from cellulose fibres. These fibres can be derived from wood pulp or other plant-based materials. The cellulose is then treated with chemicals and passed through a spinning process to create the finished fabric.

    So what are the benefits of rayon? One of the biggest advantages of this fabric is its luxury feel. Unlike many synthetics, rayon has a soft, silky texture that’s very similar to natural fabrics like silk or cotton. It’s also much more affordable than these luxury fabrics, making it a great choice for high-end garments.

    In addition to its luxury feel, rayon is also very breathable. This makes it an ideal choice for summer shirts and dresses, as it helps keep the wearer cool and comfortable.

  • Rayon is less expensive than many natural fabrics, so it is a good choice for budget-conscious shoppers
  • It is very soft and comfortable to wear
  • It wrinkles easily
  • It is not as strong as other fabrics, meaning it may tear more easily


When choosing a fabric for your custom print, the best option will depend on what you plan to use the shirt for. If you need a shirt for everyday wear, then you’ll want to choose a fabric that is comfortable and wrinkle-resistant.

However, if the quality of the art print is more important to you than the comfort of the shirt, then you may want to choose a different fabric. Keep in mind that some fabrics are better suited for certain printing methods than others, you can always discuss with us before you make any final decision on your custom shirt project.